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  Client: Saudi Aramco R&D  ·  Mar 2021 - Mar 2023

Containerized Water Treatment Pilot Plant O&M — JTTF R&D I

About R&D Juaymah

The Research and Development department (R&D) at JTTF, Saudi Aramco, maintains an evaporation pond containing produced water requiring treatment. R&D intends to evaluate various treatment technologies by conducting pilot-scale testing using a dedicated pilot plant.

R&D Pilot Plant — JTTF Phase I

A pilot plant was designed, installed, and operated to enable comprehensive testing of multiple produced water treatment technologies. The pilot facility served as a controlled platform for assessing the performance, reliability, operational requirements, and treatment efficiency of each technology under real field conditions. The outcomes of this pilot program support the selection and optimization of the most suitable full-scale treatment solution for the evaporation pond water at JTTF.

Scope of Work

FK & Partner Co. operated and maintained the complete pilot plant including installation, commissioning, and startup.

Six different treatment technologies were implemented and evaluated in parallel.

All results supported selection and optimization of the most suitable full-scale treatment solution.

JTTF R&D Pilot Plant O&M — Phase I
 Technologies Tested
Equipment / ParameterApplication / Value
Nano FiltrationSulfate removal
Constructed WetlandHeavy metal removal
DAFCoagulation / Flocculation
Cyclone OWSOil-water separation
De-OilerOil-water separation
RSL MembranesTSS removal
Pilot Capacity25 M3/Day
Capabilities

Treatment Technologies Evaluated

 Nano Filtration for sulfate removal from produced water
 Constructed Wetland for heavy metal removal
 DAF for coagulation and flocculation testing
 Cyclone Oil-Water Separator for oily produced water
 De-Oiler systems for enhanced oil-water separation
 RSL Membrane filtration for TSS reduction
JTTF R&D Pilot Plant O&M — Phase I